Either the project for a new industry, or the reform of an existing one, are very important milestones in the life of a company. The way in which it is carried out is vital for the future of the company. At Pensur we have a suitable solution for each case.
Only a really professional and high quality analysis will make your project suit your needs. Standardized procedures and accurate documentation are essential to achieve perfect engineering for your specific project.
Timely implementation aligned to safety regulations and top quality supplies are the next step to ensure your success.
A team of professionals specialized in covering the different áreas of your project guarantee the successful implementation and fine tuning of the process. In this way you get the highest performance with the lowest operating cost.
Uruguay, February 2018.
The power supply of the 3P at 230 V network was switched to 4P + N at 400 V. For this, it was necessary to plan and detail the new distribution of the loads on the plant's internal network. It stands out: the design of the system of reactive compensation of the plant, the planning of the laying of the new pipelines for the distribution of the loads, the design of the room for the new general board of the plant, the execution of the protocols of Test of new boards in workshop.
Uruguay, December 2017.
The analysis of the network of the industrial plant was made from the input of 31.5 kV, following by the internal distribution in the plant in 6.3 kV, reaching the distribution boards in 400 V. Based on the analysis the plans were made in Autocad Electrical. With the information released, the network was incorporated into the Neplan software, carrying out studies of load flow, short circuits and overload. The study of the MV protection system was carried out, with the aim of achieving the protection of the equipment involved in the network (power transformers, conductors, busbars, current transformers), the coordination between the relays of the substations and fuses, as well as the coordination with the principal relay. It also highlights the preparation of: maintenance plans for MV equipment and plant procedures in a safe manner.
Uruguay, August 2017.
Through an HMI screen, the operator chooses the softeners that he wants to include in the automatic sequence and this is the one that is in charge of the operation and regeneration of each abladador and of the pumping of the softened water. In addition, a water recovery system was implemented allowing an efficient use of this resource.
Zumpango y San Luis Potosi - México, February 2017.
The entire electrical control system of the machine was renewed, going from 110VAC to 24VDC. Including electrical board, PLC, sensors, solenoid valves and buttons. Among the main electrical improvements, it is detailed the installation of a touch HMI and the control of motors with frequency inverters instead of contactors, which allows much more precise and simple control for the operator. Among the most important mechanical improvements, we highlight the replacement of a hydraulic shaft by an electric motor, certified for food industry. With these improvements, the correct operation of the machine was recovered, efficiency was increased and the average time between failures was drastically reduced.
Montevideo - Uruguay, June 2016
The control and power board was replaced. An HMI was added for a simpler and more precise control of the machine. Among the most important improvements were implemented the adjustment of the machine from the HMI. In addition, the PID controls of the machine (very old), were decoded by reverse engineering and attached to the control system, which allowed an extremely accurate configuration and also enabled data collection to graph historically data. All documentation and plans were updated to fit the reality of the machine, which had more than 15 years of undocumented changes.
Cali - Colombia, March 2017
CompactLogix L33ER and PowerFlex 525 Drives. Control and electrical detail engineering. Supply, construction, programming and commissioning.
Montevideo - Uruguay, June 2016.
Engineering and installation and maintenance. Characteristics: SCADA Indusoft 1500 points. ControlLogix PLC with Remote Flex I / O. Detail Engineering. Programming and commissioning.
Tacuarembó - Uruguay, December 2015.
SCADA WinCC 2000 points. 10 Siemens S7-300 PLCs. Detail Engineering. Programming and commissioning.